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🌿   Green Coat for Greener Tomorrow

Energy Saving
Ceramic Coatings

Proven & Guaranteed

Making Paint Shops & Furnaces more sustainable. Increasing energy efficiency of ovens by a guaranteed minimum 8–10%..

Calculate Your Savings ESC Product Range
8–10%
Guaranteed Min. Savings
E = 0.98
Coated Emissivity
-40° to +2000°
Temperature Range
2×
Equipment Life
3–5%
NOx Reduction

Uncoated vs. Coated Surface — Emissivity Comparison

E = 0.5
Un-Coated
High Heat Loss
Only 50% re-radiated
back to process
E = 0.98
ESC Coated
Minimal Heat Loss
98% re-radiated
back to process ✓
The coating re-radiates 90%+ of thermal energy from burners back into the process. Performance increases with temperature — works harder in hotter furnaces.
71.3%
Reduction in Heat Loss (Verified Case Study)
Our Technology

High Temperature Energy Efficient Coatings

OM Prefect Solution's ESC range transforms how industrial furnaces, ovens, and kilns retain heat — slashing fuel costs and CO₂ through advanced ceramic emissivity science.

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Major Fuel Reduction — Guaranteed
Guaranteed minimum 8–10% reduction in fuel consumption. Results verified through SCADA monitoring and thermal imaging.
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Excellent Temperature Uniformity
High temperature tolerance with increased heat availability and prevention of excessive heat loss in all directions.
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Doubles Equipment Life
Extends life of oven, refractory, and ceramic fiber by 2×. Significantly less downtime and maintenance costs.
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CO₂ Reduction + Nox Benefits
Less fuel = lower carbon footprint = potential tax breaks. Average NOx reduction of 3–5%.
ESC Product Range

Energy Saving Coating — -40° to +2000°

Four specialized formulations covering every industrial temperature requirement.

Up to 400°C
ESC 400
For powder coating ovens, paint baking ovens, CED lines, and paint shops operating at low-to-medium temperatures.
ApplicationsPCO / CED / Paint Shop
Energy Saving8–10%+ Guaranteed
Start-up Time↓ Up to 20%
EmissivityE = 0.90–0.98
Up to 600°C
ESC 600
Suitable for powder coating furnaces, paint curing ovens, CED systems, and paint facilities using moderate temperatures.
ApplicationsAnnealing / Tempering
Energy Saving8–10%+ Guaranteed
NOx Reduction3–5% Average
Equipment Life2× Extended
Up to 1200°C
ESC 1200
High-performance for heat treatment, SQF, CGF furnaces, and refractory-lined forging units.
ApplicationsHT / SQF / CGF / Forging
Energy Saving5–8%
Shell Temp DropSignificant
Refractory Life2× Extended
Up to 2000°C
ESC 1800
Super-high temperature for ceramic kilns, cement kilns, sponge iron plants, and melting furnaces.
ApplicationsKilns / Cement / Casting
Energy Saving5–8%
Performance↑ With Temperature
Equipment LifeExtended
Measurement & Verification

Important Factors for Data Analysis

Five scientifically validated methods to verify energy savings after every ESC application.

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Fuel vs Production
Specific Energy Consumption (SEC) — fuel used per unit of production, before and after coating.
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Shell Temperature Drop
Thermal imaging to measure external shell temperature reduction as proof of improved insulation.
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SCADA Monitoring
Continuous real-time data monitoring via SCADA system — verifiable, irrefutable performance data.
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Start-Up Time
Improvement in start-up time up to 20% — from cold start to operating temperature.
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Time Temperature Graph
TTR improvement — faster heat-up curves confirming energy efficiency gains.
What Our Coating Does

Capability of Energy Saving Coatings

01
Major reductions in fuel consumption — guaranteed 8–10% minimum savings from day one of operation after coating.
02
Excellent temperature uniformity with high temperature tolerance throughout the oven or furnace chamber.
03
Increased heat availability and prevention of excessive heat loss in all directions — top, sides, and bottom.
04
Extends life of oven, refractory, and ceramic fiber by 2× — reducing capital expenditure significantly.
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Significantly less downtime for unexpected repairs and maintenance — increasing productivity and throughput.
06
Improvement of product quality — better temperature uniformity leads to more consistent heating results.
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Increased productivity — faster heat-up, better uniformity, and less downtime all contribute to higher output.
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Reduced carbon footprint leads to potential tax breaks for the customer and improved ESG compliance.
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NOx reductions on average of 3% to 5% — helping companies meet environmental regulations.
Proven Results

Success Stories

Real energy savings achieved at India's leading manufacturers — verified by data and thermal imaging.

11%
Paint shops, oven & high temp. machinery
Operating Temp: 150°C
11%
Energy saving ceramic coating on ovens
Operating Temp: 100°C
13%
Industrial oven energy efficiency
Operating Temp: 200°C
Featured Case Study — Automobile Industry

Minda Corporation — Paint Shop

Paint Shop at Mind Corporation was coated by ESC Ceramic Coating — applied on paint shops, oven, and other high-temperature operating machinery. Results independently verified through thermal imaging and SCADA fuel data.

11–12%
Fuel Savings
                       
71.3%
Heat Loss Reduction
Shell Temperature Reduced by 71.3% — Verified by Thermal Imaging
How To Start

Our 5-Step Process

Super fast installation — minimal downtime. Our expert team handles everything from technical review to handover.

01
Technical Review
Submit your application. We review your oven or furnace specs thoroughly.
02
ROI Analysis
OMPS provides a detailed ROI and benefit analysis with guaranteed savings projections.
03
Site Visit
Our expert visits your facility to verify substrate condition and confirm the ESC product.
04
Installation
Super fast professional coating by trained technicians. Minimal production interruption.
05
Enjoy Savings
Immediate cost savings from day one — verified by data analysis and thermal imaging.
ROI Calculator

Calculate Your Savings

Enter your fuel spend and furnace details to see your guaranteed ROI.

Estimated Annual Fuel Savings
₹ —
Enter your details above
Daily Units Saved
— units/day
Based on verified OMPS client data
CO₂ Reduction (est.)
— tonnes/yr
Potential tax benefit & ESG credit
Get In Touch

Start Saving Energy Today

Request a free technical review and ROI analysis. Our team will evaluate your application and provide a guaranteed savings projection.

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Contact Person
Mr. Sanjeev Panchal
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Phone
(+91) 9467338730
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Email
omprefectsolution@rediffmail.com
sanjeevpanchal@omps.co.in
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Office
Plot No. 1/524, UIT Sec. 1,
Bhiwadi, Rajasthan
"Save with High Performance Coatings."
OM Prefect Solution — Green Coat for Greener Tomorrow
Request Free Technical Review